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Heavy-duty hydrogen fuel cell trucks a waste of energy and money

Heavy-duty hydrogen fuel cell trucks a waste of energy and money

FCEV Heavy truck: PEM hydrogen fuel cell on-board reforming. U.S. Department of Energy Vehicle Technologies Program, Estimated for 2020. Source (DOE 2011).
Figure 1. FCEV Heavy truck: PEM hydrogen fuel cell on-board reforming. U.S. Department of Energy Vehicle Technologies Program, Estimated for 2020. Source (DOE 2011).

Preface.  Hydrogen fuel cell trucks are incredibly inefficient. Turning hydrogen back into electricity with a fuel cell is only 24.7 % efficient (.84 * .67 * .54 * .84 * .97) as shown in figure 1. There are multiple stages where energy is lost due to inefficiencies at each step: Natural gas upstream and liquefaction, hydrogen on-board reforming, fuel cell efficiency, electric motor and drive-train losses, and aerodynamic/rolling resistance.

Since fuel cell electric trucks are terrible at acceleration, they always have a second propulsion system, usually a battery, making them orders of magnitude more expensive than an equivalent diesel truck, $1,300,000 versus $100,000 respectively.

Hydrogen is not a renewable, since 96% of hydrogen is made from natural gas using natural gas, but at least it can be made cheaply around the clock that way.

Hydrogen generated with solar power could only be made 10 to 25% of the time (the capacity factor) when the sun is up, and electrolysis of water is so expensive it is only made for applications that require extremely pure hydrogen, mainly NASA.  The amount of space rebuildable contraptions like solar and wind take up is a problem as well. To use wind power to produce 700 Terrawatt hours of hydrogen would require wind turbines taking up 40,154 square miles (Ford 2020).

Hydrogen pipelines are too expensive to build at length, since they are corroded and embrittled by hydrogen.  Yet delivery would require a $250,000 canister truck weighing 88,000 pounds (40,000 kg) delivering a paltry 880 (400 kg) of fuel, enough for 60 cars and just a few trucks. A diesel truck can carry 10,000 gallons of gas, enough to fill 800 cars. The hydrogen delivery truck cannibalize much of its energy: over a distance of 150 miles, it will burn the equivalent of 20% of the usable energy in the hydrogen it is delivering (Romm 2005).

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Hydrogen fuel cell cars are a waste of time and money, and explosive

Hydrogen fuel cell cars are a waste of time and money, and explosive

Preface. Below are several articles about hydrogen.  Today in 2019 it is still far from commercial.  A massive amount of infrastructure needs to be in place before people will consider buying hydrogen fuel cell cars, and because of explosions in South Korea, Norway, and California, building this infrastructure is going slowly.

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Reuters. 2019. Explosions and subsidies: Why hydrogen is struggling to catch on in Korea. Accidents and infrastructure are holding it back. Reuters.

SEOUL — Aiming to cash in on a major push by South Korea to promote fuel cell vehicles, Sung Won-young opened a hydrogen refueling station in the city of Ulsan last September. Just one year on, he’s thinking about closing it down. Sung’s new hydrogen station is one of five in Ulsan.

The government paid the 3 billion won ($2.5 million) cost – six times more than fast charging equipment for battery electric cars – and the two pumps, located next to Sung’s gasoline stand, see a steady flow of Hyundai Nexo SUVs daily.

EvSung hasn’t been able to turn a profit, hamstrung as the equipment can only refuel a limited number of cars each day.  Refueling takes about 5-7 minutes, but the next driver must wait another 20 minutes before sufficient pressure builds in the storage tank to supply the hydrogen or the car’s tank will not be full.

That means only about 100 fuel cell cars can be fueled a day, compared to up to 1,000 at his gasoline stand. Many drivers can also not be bothered to wait 20 minutes and leave without a full tank.

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